D I G I L O A D

Digiload is a complete load bank control system giving you

unparalleled control and test data at your finger tips.

Key features

 

Touch screen interface

Unrivalled processing power

Network up to 20 load banks

Rugged remote control (option)

Precision power measurement

Data logging with USB download

Load profile memory function

Remote diagnostic and support service

Future proof technology

Detail

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Digiload load bank remote control Power Prove.png
 

Advanced interface

Quick and easy to set up, the Digiload system speeds up the testing process, giving you accurate data that can be stored and accessed whenever you need it. Cloud based connectivity makes it the most flexible system on the market, making user control, servicing and support a breeze.

Processing power

Digiload is the most powerful load bank control system on the market. Utlising a single-board computer, complete with quad core 1.5Ghz processor and 2Gb of LPDDR4 SD RAM you can be sure that our system will process and present your data at high speed.

Local or remote control, or both

There are three user control options - local touchscreen, rugged remote control or remote via Ethernet connection.

Each load bank with Digiload is supplied with a touch screen; available as either a 7” or 10” size. The remote control is IP66 to protect it from what the world (and you) can throw at it. The option to control via data link is made over Ethernet.

 

Load profile memory

Digiload offers you the opportunity to input your own pre-configured load step sequences so you can quickly and easily run repetitive tests. There is no limit to the number of sequences you can save. Useful for portable load banks, where you can bring the load bank to the generator and immediately run the required test without wasting both time, with repetitive set-ups and fuel by testing longer than necessary.

Power measurement

Digiload measures - Voltage Vrms, Current Irms, Power kW and in addition for AC: Apparent Power kVA, Reactive power kVAr, power factor cos-phi. Measurements are sampled 6400 times per second and the data is displayed on-screen in real-time.

Data logging

Test records are automatically downloaded onto the USB stick in a .csv format making it quicker and easier for you to interpret what is going on. All data including the power measurements, alarm states, air temperatures are recorded to the internal memory card at a default rate of 1 sample per second. High efficient data storage means Digiload can store 900 days worth of test data and still have room to spare.

 

Networking capability

The system enables you to create a network of up to 20 load banks connected via ethernet cable. Networking load banks means tests can be run simultaneously from a single point of control saving significant set-up time.

Remote diagnostics and repairs

We can connect to the Digiload system from our headquarters using the Gigabit Ethernet port or optional cellular 4G data connection module and quickly, provide remote support to your service team wherever you are in the world.

Future proof

The Digiload software platform can be upgraded and updated over time. Simply connect the load bank to a network with Ethernet cable, or the optional 4G modem and request the update.

Technical specification

 

System architecture

 
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Core computer

 

Processor Quad core 1.5GHz CPU

Memory 2GB LPDDR4 SDRAM

Storage 32GB industrial grade micro-SD card

Connectivity

2 x Gigabit Ethernet

2 x USB 3.0

1 x RS-485

Time sync Real-time clock

Vibration + shock IEC 61131-2


User interface

 

Display Touch sensitive (capacitive type) IPS display

Display sizes 7” or 10”


Input/output modules

 

General purpose modules

16 x relay outputs (4 common rails)

6 x fully independent relay outputs

16 x Digital inputs

Sensor input module 6 x Analogue temperature inputs

Communications RS-485

Communications protocol Modbus RTU


Power measurement

 

Options 3-phase AC, 1-phase AC or DC

Measurements AC + DC Voltage V, Current A, Power kW

Measurements AC only Apparent power kVA, Reactive power kVAr, Power factor cosΦ

Accuracy class 0.5 (IEC 62053-11)


Remote control (option)

 

User interface

10” Touch sensitive IPS display

1 x Power push button

1 x Emergency stop

Connectivity

2 x USB 3.0

1 x RJ45

1 x power connector

Communications protocol Modbus TCP

Ingress protection IP66 when closed, IP54 when open (IEC 60529)


Cellular connection (option)

 

Connectivity 4G/LTE (Cat 4), 3G, 2G

SIM 1 x Small form factor SIM

Antenna connection 2 x SMA

System connection 10/100 Ethernet (Modbus TCP)

 Optional extras

Remote Control – the Digiload remote provides the ability to control a load bank via a wired connection. It can also be used as the single point of control for a network of load banks. Housed in a rugged IP66 case it includes a 10” touch screen, emergency stop and 2 x USB  data ports.

Cellular connectivity module - Up to 4G data connection speeds, this module enables the system for hassle free remote support, and software updates. SIM card and technical support data allowance included

Data cable - up to 100m lengths of Cat 5 Ethernet cable with rugged connectors can be supplied. Quoted to suit specific length requested.

USB flash stick - 32GB Power Prove branded USB flash drive, pre-formatted for automatic downloads from the DIGILOAD system.

 

Downloads

DIGILOAD overview data sheet PDF