D I G I L O A D
Digiload is a complete load bank control system giving you
unparalleled control and test data at your finger tips.
Key features
Touch screen interface
Unrivalled processing power
Rugged remote control (option)
Precision power measurement
Data logging with USB download
Load profile memory function
Remote diagnostic and support service
Digiload details
Advanced interface
Quick and easy to set up, the Digiload system speeds up the testing process. It gives you accurate data that can be stored and accessed whenever you need it.
Ethernet connectivity makes it the most flexible system on the market, making user control, servicing and support a breeze.
Processing power
Digiload is the most powerful load bank control system on the market.
Utilising a single-board computer, complete with quad core 1.5Ghz processor and 2Gb of LPDDR4 SD RAM, it processes and presents data at high speed.
Local or remote control, or both
There are three user control options: local touchscreen, rugged remote control or remote via Ethernet connection.
Each load bank with Digiload is supplied with a touch screen, available as either a 7” or 10” size. The remote control is IP66 to protect it from what the world (and you) can throw at it. The option to control via data link is made over Ethernet.
Load profile memory
Digiload lets you input your own pre-configured load step sequences so you can quickly and easily run repetitive tests. There is no limit to the number of sequences you can save.
It’s particularly useful for portable load banks, as you can bring the load bank to the generator and immediately run the required test. The repetitive set-ups save time and fuel by avoiding the risk of tests lasting longer than necessary.
Power measurement
Digiload measures:
· Voltage (Vrms)
· Current (Irms)
· Power (kW)
For AC, it also measures:
· Apparent Power (kV)
· Reactive power (kVAr)
· Power factor (cos-phi)
Measurements are sampled 6,400 times per second, and the data is displayed on-screen in real-time.
Data logging
Test records are automatically downloaded onto the USB stick in a .csv format. This makes it quicker and easier to interpret what is going on.
All data including the power measurements, alarm states and air temperatures are recorded to the internal memory card at a default rate of 1 sample per second.
Highly efficient data storage means Digiload can store days’ worth of test data.
Remote diagnostics and repairs
If needed, we can quickly connect to the Digiload system from our headquarters. This can be done using the Gigabit Ethernet port or optional cellular 4G data connection module.
As such, we’re able to provide remote support to your service team wherever you are in the world.
Future proof
The Digiload software platform can be upgraded and updated over time. Simply connect the load bank to a network with Ethernet cable, or the optional 4G modem and request the update.
Technical specification
System architecture
The Digiload consists of a power meter, with inputs for temperature, relais (16 or 6) and digital connections. Modbus RTU is used, and it includes slots for HDMI and USB.
Core computer
Processor
Quad core 1.5GHz CPU
Memory
2GB LPDDR4 SDRAM
Storage
32GB industrial grade micro-SD card
Connectivity
2 x Gigabit Ethernet
2 x USB 3.0
1 x RS-485
Time sync
Real-time clock
Vibration + shock I
EC 61131-2
User interface
Display
Touch sensitive (capacitive type) IPS display
Display sizes
7” or 10”
Input/output modules
General purpose modules
16 x relay outputs (4 common rails)
6 x fully independent relay outputs
16 x digital inputs
Sensor input module
6 x analogue temperature inputs
Communications
RS-485
Internal communications protocol
Modbus RTU
Power measurement
Options
3-phase AC, 1-phase AC or DC
Measurements AC + DC
Voltage V, Current A, Power kW
Measurements AC only
Apparent power kVA, Reactive power kVAr, Power factor cosΦ
Accuracy class
0.5 as standard (IEC 62053-11)
Remote control (option)
User interface
10” Touch sensitive IPS display
1 x Power push button
1 x Emergency stop
Connectivity
2 x USB 3.0
1 x RJ45
1 x power connector
Communications protocol
Modbus TCP/IP
Ingress protection
IP66 when closed, IP54 when open (IEC 60529)
Cellular connection (option)
Connectivity
4G/LTE (Cat 4), 3G, 2G
SIM
1 x Small form factor SIM
Antenna connection
2 x SMA
System connection
10/100 Ethernet (Modbus TCP)
Optional extras
Remote Control – the Digiload remote provides the ability to control a load bank via a wired connection. Housed in a rugged IP66 case it includes a 10” touch screen, emergency stop and 2 x USB data ports.
Cellular connectivity module - Up to 4G data connection speeds, this module enables the system for hassle free remote support, and software updates. SIM card and technical support data allowance included.
Data cable - up to 100m lengths of Cat 5 Ethernet cable with rugged connectors can be supplied. Quoted to suit specific length requested.
USB flash stick - 32GB Power Prove branded USB flash drive, pre-formatted for automatic downloads from the DIGILOAD system.
Downloads
DIGILOAD overview data sheet PDF